μVisionStation™ - Vision Inspection Workstation

μVs-TF - Intelligent Thickness Flatness

This machine vision inspection workstation is ideal for performing 100% Quality Control measurement of manufacturing parts with different thickness. Upon manually loading the part onto the checking fixture, the vision system performs simultaneous inspections with multiple cameras and industrial-grade lasers of the manufactured part to provide high precision thickness measurement. The measurement results are immediately shown on the adjacent GUI display and the part is unloaded from the workstation. All this is done within short cycle time. Intelligent Thickness Flatness workstation is a cost effective alternative to the co-ordinate measuring machine (CMM). Whereas the CMM is useful for random and infrequent sampling, this workstation is capable of inline 100% inspection and is user friendly. The operator can be quickly trained and the learning curve is not steep.

Features and Benefits:

  • Small machine footprint, (1.2m width x 0.8m deep x 2.3m high.) is ideal for small work envelope
  • Suitable for inspection parts up to 5kg, 30cm x 30cm
  • Short payback period due to lower initial cost
  • Customized and easy to use GUI
  • Customized fixture for Inspection part
  • Quick on site commissioning
  • Inspection results Output to Ethernet
  • Remote monitoring system support available

Performance:

  • Short cycle time
  • Measurement tolerance up to 50 microns (0.05 mm)
  • 10% Gauge Repeatable and Reproducible R & R
  • Measure thickness at multiple points

Recent Projects

  • Door Panel Inspection
    Inline 12-camera system provides multiple inspection points for plastic housing in door panel.
  • Robot Guided AutoLoader
    Industrial accumulator conveys machined parts for inspection. Robot and vision system programmed for pick and place.
  • Rotating Gear Inspection
    Machine vision inspection for damage of sprocket gear teeth.